What is Lean engineering?

Since its development, the guiding principles of Lean manufacturing have demonstrated to be successful for businesses in virtually any industry. From hospitals implementing Lean company-wide to small offices holding Kaizen events, Lean is proven for improving efficiency and reducing costs. One definition of Lean engineering is as a “holistic approach” that can help improve the … Read more

What is Lean construction?

Lean principles have been growing in popularity within the construction industry as more and more jobsites are incorporating Lean techniques into traditional methods of construction. Although projects in construction are known to be unpredictable and likely to face a variety of disruptions to the workflow, construction companies are finding success by adopting Lean tools and … Read more

What is the difference between JIT, Lean, and TPS?

To put it most simply, the Toyota Production System (TPS) is the primary influence of Lean manufacturing which operates using a just-in-time (JIT) system. What is TPS? As its name suggests, the Toyota Production System was a production system created by the Toyota Motor Corporation. TPS was developed in the 1950s and 1960s with the … Read more

What is 3M in manufacturing?

Developed by Toyota, 3M are three different types of waste that businesses can eliminate to become more “Lean”. Muda refers to common manufacturing activities that do not create any value for the customer. The Toyota Production System originally identified seven kinds of muda, known as TIMWOOD: Transportation: Unnecessary movements of the product between processes results … Read more

How can Lean affect the supply chain?

A “Lean” supply chain is a supply chain optimized to deliver products quickly and with little to no waste. From Lean tools to the philosophy of continuous improvement, businesses can reduce costs by translating the principles of Lean manufacturing to the supply chain. There are two main tenants of Lean manufacturing that can be applied … Read more

What is TQM?

TQM, also known as Total Quality Management, is known to be a customer satisfaction-based management approach for products, services, processes, and the culture that the employees uphold at the business. One of the main goals of implementing this strategy in the workplace is to eliminate defects and waste during production. To do this, there are … Read more

What is SIPOC?

SIPOC stands for “Suppliers, Inputs, Process, Outputs, and Customers.” SIPOC is represented in a straightforward diagram that’s a useful process improvement tool in Lean manufacturing. These diagrams are often used in the Six Sigma methodology to help reduce defects and make a process more efficient. A SIPOC table uses five columns and represents a manufacturing … Read more

How are fishbone diagrams created?

Fishbone diagrams, which are also known as Ishikawa diagrams, were originally created by Kaoru Ishikawa. They are used to show the causes of specific events. While there are quite a few ways that they are used, it is most commonly a tool for product design and quality defect prevention. They get the name from the … Read more

What does FTA stand for?

FTA stands for fault tree analysis, which is a deductive diagram that is used to visually depict where and how a production system may fail. FTA aims to map out the combination of human error and equipment breakdowns that may lead to an undesired event. It also helps to mitigate these mistakes before the end … Read more

What is 3P?

3P is a shorthand way of referring to a method that is set up to help make changes and improvements in the production process. The 3 P’s in this system are, “Production, Preparation, and Process.” The concept behind this system is to help to accomplish rapid, integrated prototyping of products as well as processes. This … Read more